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rootPage	F1 help

SPECIAL FEATURES

None

TECHNICAL

None

SYSPRO REQUIREMENTS & Business objects used

None

REFERENCE

WIP020

FUNCTIONALITY OVERVIEW

This application is designed for use

This module allows users to open multiple jobs for a single stock code easily. So rather than raising one job for ten thousand products, we can use this module to raise ten jobs, each containing one thousand components quickly.

This is typically used by manufacturing companies involved in blending batches of

product

products.

In most blending operations, a large job

needs to

must be split into many jobs limited to the size of the blending machinery. So if a job is required for ten tons of product, but the blender can only hold two tons, then the operator would need to open 5 x 2-ton jobs. This

program

module allows an operator to select a stock code and enter

a number of

many batches and batch sizes to

create

be created. This will open these jobs in SYSPRO in non-confirmed status.

This functionality is very useful in blending operations

as the

. The overall blending time can be reduced on large batches if a “pre-blend or premix” is first blended with key concentrate ingredients

and then

. Then this “concentrated” blend is added to each bland batch later as a kit-issue item.

So a typical example may be as follows

Example:

We want to blend 10 tons of product A. Due to the size of the blender, we will raise

5 x

five 2-ton jobs and a 6th job for 523kgs of premix. The full set of jobs is released into picking slips in DATASCOPE WMS and released to the floor. The premix is picked first and blended. While this is being blended the other 5 blend jobs are picked. At the time of blending the five 2-ton jobs the premix is split equally and added to each 2-ton mix. The actual blend time of each 2-ton blend reduced dramatically.

This mode of running blend jobs requires careful setup of the

bills of materials.STANDARD PROCESS

BOM (Bills of Materials).

Enter or select the Stock Code to Make
The stock code

to be made, blend size, number of blends

Total Batch size is calculated

Specify job priority

Click Load details – raw materials that are MADE IN items will load

Click create jobs

description will display below the Stock Code to Make field
The Warehouse for Job will populate automatically
The Route will populate automatically
Enter the Batch (or blend) size in the Batch Size field
Enter the Number of Batches (or blends) in the Number of Batches field
The Total Batch Size will be calculated automatically
Enter the job priority in the Job Priority field.
Select the Load Details button. All raw material that are Made In items will load in the data grid
Select the Create Job button in the bottom right-hand corner. This will create the following in SYSPRO:

o

- Jobs specified for the main finished product (

Total jobs will be

- the total Jobs refer to the number of batches)

o

- A

job

- Job for the premix(s) (made in components) to satisfy the demand from the

jobs above

- Jobs above.