Reference -
HTML5 / Pickface Replenishment [REP053]
Warehouse supervisors will monitor the progress of replenishments using the PC-based Pickface Replenishment Review screen, and the replenishment staff will be tasked to pick the necessary stock by moving through the warehouse, selecting replenishment lines on the HTML5 scanner
Let us review how they will use the Pickface Replenishment module on the HTML5 scanner to replenish the empty pickface bins.
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fasttrack_PICKFACE_REPLENISHMENT_PROCESS_Training_Pickface_Replenishment_QG - v0.5.pdf |
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This module has been designed to monitor your pick face bin locations and to automatically generate replenishment orders based on the min, reorder, and max levels of each pick face bin. This module has a number of important settings that allows your replenishments to generate based on one of five rules. Some of these rules replenish the bin based on actual stock levels, while others replenish the bin to a level that includes future demand. This demand can be run off released picking slips or sales order lines in SYSPRO with a ship date before a set cut-off.
The replenishment orders are automatically generated and displayed on a PC-based review screen and on the scanners on the warehouse or factory floor. A time tolerance can be set to turn any line red if the order has not been actioned within a set number of hours. The replenishment staff moves through the warehouse selecting replenishment lines on the scanner. These lines are presented to the user in date and time sequence so that the oldest replenishment orders are actioned first. A single-step or two-stage replenishment can be processed on the scanner. The single-step screen expects the user to fetch the bulk stock and scan it directly into the pick face. this is often used when the bulk location is above or close to the pick face. The two-stage process is used where the replenishment user builds up a pallet of multiple SKUs in the bulk area and then transfers the full pallet to the pick face area and offloads the products into the various pick face bins.The warehouse staff will be required to open the HTML 5 scanner-based Pickface Replenishment module on the scanner.
The warehouse staff will then do the following:
Select the supplying warehouse the user is currently working in, from the Warehouse drop-down list. This is to view the replenishments already created for that warehouse.
The user will then select the stock code that requires replenishment, by selecting the checkbox, (in front of the bin name) and the Next button on the screen.
This will take the user to the next TAB, which is Fetch
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Note: There are more TABs at the bottom of the Pickface Replenishment module. Unfortunately, not all are used – it depends on the way pickface replenishment is done. The Alt Put Away and Unit Put Away TABs are only available with the Premium version of DATASCOPE WMS. |
There are two ways of picking replenishment:
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