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Reference - Replenishment / Simple Replenishment / Pick face Replenishment Review Pickface Replenishment Review (Warehouse Movements) [REP010]

Pickface replenishment is a process whereby pickface bins (which are the bins that are typically on the lower levels of warehouse racking) are replenished by bulk bin locations (which are typically the bins that are on the upper levels in the warehouse) to make the picking on the floor level a streamlined task for warehouse staff.

WMS has an automatic pickface calculation program that continually checks the stock levels in all pickface bins and generates replenishment records for users to pick and fill up the pickface locations periodically. Different rules govern this calculation.

Once your pick face bins have been set up and configured, the WMS Replenishment module will automatically start generating requirements against each bin location.

The warehouse supervisor would monitor the progress of these replenishments using the this PC-based Pickface Replenishment Review screen.

This module would typically not be used in a very big warehouse as the required stock that must be replenished might sit in various bulk bins in different aisle in the warehouse. This will be very time-consuming for the pickers to walk between these aisles to find the required stock due to the size of the warehouse. In this case, the user will use the Full Directed Replenishment module.

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https://youtu.be/OWT_YV4Ol6I

fasttrack_PICKFACE_REPLENISHMENT_PROCESS_Training_Pickface_Replenishment_QG - v0.5.pdf

Try it!

Setting up your pickface bins

To continue with the pickface replenishment process you must ensure you have pickface bins setup first. For more information on setting up your pickface bins and the rules governing the calculations refer to Pickface Bin setup

View Pickface Replenishment

  • To view, pickface replenishments browse to WMS Main menu / Replenishment / Simple Replenishment / Pickface Replenishment Review.

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  • The Pickface Replenishment Review screen will open.

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  • Use the filters at the top of the screen to search for data or you can just select the refresh icon

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  • The Bins that require replenishment will appear in the data grid.

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  • The Qty required to replenish is visible in the ReplenQty column. (This is based on the logic of the automatic calculation)

  • The CreatedTime column in the data grid refers to the date and time when the replenishment was generated.

  • The AvailableStockQty column refers to the Qty available for that specific stock code within the supplying warehouse of that pickface bin setup.

Info

Note: The warehouse supervisor would monitor the progress of these replenishments using the PC-based Pickface Replenishment Review screen.

Fetch stock to replenish pickface bins

Replenishment staff will be tasked to pick the necessary stock by moving through the warehouse, selecting replenishment lines on the HTML5 scanner

The Pickface Replenishment module on the HTML5 scanner will be used for this process.

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