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This script is used when we plan to pick all products directly from the pick face. These warehouses typically pick and ship high volumes of small orders with a lot of single unit picking. In the case where a full carton or two is required for an order, the pick face sizing holds sufficient stock to include full case picking from the pick face.

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premium_PICKFACE_SIZING_QUERY_ALL_PICKING_FROM_PICKFACE_product_quickquide_QG - v0.1.pdf

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Pick face sizing queries

The steps below are per stock code.

Calculate total qty through pickface based on SYSPRO sales orders in a time frame. 1A: Assumes that the full order qty is taken from PF.
Calculate the total quantity per week.
Calculate max week Qty & max number of orders in a week.
Calculate the average weekly Qty.
Calculate the outlier limit for a weekly Qty.
Calculate the outlier limit for a weekly number of orders (i.e. how many orders per week is the statistical outlier limit)
Combine all the above into one report.

Drop table #ORDERS_LESS_FULLSKIDS
DROP TABLE #TEMP_RESULTS
DROP TABLE #TQ1
DROP TABLE #TQ3
DROP TABLE #TEMPQUART
DROP TABLE #TEMP_MAX_WEEK_QTY
DROP TABLE #TEMP_ORDER_AVG
DROP TABLE #Stats1

---Step 1a: Get all lines through PF (assumes all is coming through pickface)

declare @FromDate Date 
declare @ToDate	Date 
set @FromDate= '2016-01-01'
set @ToDate = '2018-09-01'


select SM.SalesOrder, SM.OrderDate, SD.MStockCode, SD.MOrderQty, SM.ReqShipDate, SD.MOrderQty AS  QtyFromPF, 
DATEPART(WEEK, SM.ReqShipDate) AS WeekNumReal, DATEPART(YEAR, SM.ReqShipDate) as [Year], cast(DATEPART(YEAR, SM.ReqShipDate) as varchar(max))+cast(DATEPART(WEEK, SM.ReqShipDate) as varchar(max)) as WeekNum
into #ORDERS_LESS_FULLSKIDS
from SysproCompanyTest.dbo.SorDetail SD with (nolock) 
INNER JOIN SysproCompanyTest.dbo.SorMaster SM with (nolock) on SD.SalesOrder=SM.SalesOrder
WHERE   SM.OrderStatus IN ('0','1','2','3','4','8','9')
	                    AND ((SM.ReqShipDate >= @FromDate) AND (SM.ReqShipDate < @ToDate))
	                    AND (SD.MWarehouse = 'FG') --- use IN to add multiple warehouses
	                    AND (SD.LineType <> 6) -- Exclude comment lines from Syspro
						AND SD.MOrderQty>'0' ---- exclude credit notes
and SD.MBomFlag <>'P' ---exclude kit parents
						ORDER BY SD.MStockCode, SM.ReqShipDate

---Step 2: For each stock code, calculate total qty per week through PF

select OLF.MStockCode, IM.Description, IM.PanSize, IM.Volume, IM.StockOnHold, OLF.WeekNum,  IM.ListPriceCode, IVP.PriceCode, IVP.SellingPrice,
SUM(OLF.QtyFromPF)as WeeklyPFQty, count(Distinct SalesOrder) as NumOfOrders 
INTO  #TEMP_RESULTS
 from #ORDERS_LESS_FULLSKIDS OLF 
  INNER JOIN SysproCompanyTest.dbo.InvMaster IM with(nolock) ON (IM.StockCode = OLF.MStockCode)
  inner join SysproCompanyTest.dbo.InvPrice IVP with (nolock) on IVP.StockCode=IM.StockCode and IVP.PriceCode=IM.ListPriceCode
			 GROUP BY
	                    OLF.MStockCode,
	                    IM.Description,
						OLF.WeekNum,
	                    IM.PanSize,
	                    IM.Volume,
						IM.StockOnHold,
						IM.ListPriceCode, IVP.PriceCode, IVP.SellingPrice

	          ORDER BY
	                    OLF.MStockCode,
	                    OLF.WeekNum

---Step 3: Per stock code, find the max week's qty and Max no. of orders in a week

----Step 4: Calculate the weekly average based on the number of weeks of sales

----Step 5: Take the weekly order quantities and calculate the quartiles and outlier limit

----Step 6: Take the weekly order count and calculate the quartiles and outlier limit for number of orders in a week

---- Step 7: Put all of the above together

Technical Guides

All Picking from Pickface

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Pick face sizing queries